India’s transition to electric mobility and renewable energy is creating an unprecedented demand for batteries — and a parallel surge in battery waste. Haryana, with its strong automotive and industrial base, is emerging as a key hub for battery recycling ventures. Setting up a battery recycling plant in Haryana is not only a compliance requirement under the Battery Waste Management Rules but also a smart business opportunity.
This guide explains the process, costs, compliance needs, and opportunities for businesses planning to establish a battery recycling business in Haryana.
Why Battery Recycling Matters in Haryana
Rising waste volumes: India generates over 200,000 tonnes of waste batteries annually, and the number is growing rapidly with EV adoption.
Strategic location: Haryana’s proximity to NCR and industrial clusters like Gurugram, Faridabad, and Panipat makes it ideal for setting up recycling units.
Policy push: The state has announced incentives for recycling parks, aiming to attract businesses to invest in sustainable ventures.
Takeaway: Battery recycling in Haryana is both a compliance obligation and a lucrative opportunity.
Step-by-Step Process for Battery Recycling Plant Setup
The Battery Waste Management Rules make it mandatory for recyclers to register and operate only with valid authorizations. Here’s the process simplified:
Site Selection & Land Approvals
Choose land in an industrial zone with adequate infrastructure for storage, dismantling, and treatment.
Obtain CTE & CTO from Haryana State Pollution Control Board (HSPCB)
Consent to Establish (CTE) and Consent to Operate (CTO) under the Air and Water Acts are prerequisites.
Hazardous Waste Authorization
Required if processing hazardous materials like lead or lithium-based batteries.
Register on CPCB’s Battery EPR Portal
Apply online by submitting company details, recycling capacity, process flow diagram, and geo-tagged images of the plant.
Upload Required Documents
GST, PAN, CIN (if applicable).
Valid CTE/CTO and Hazardous Waste Authorization.
District Industries Centre (DIC) registration certificate.
Inspection and Verification
CPCB/SPCB officials may conduct a physical or virtual inspection before approving.
Grant of Registration
Registration is valid for five years; annual returns must be filed by June 30 every year.
Takeaway: Registration is now mandatory and entirely online, making compliance both strict and transparent.
Large-scale EV battery recycling plant – ₹5–10 crore.
Timeline: 6–9 months, including approvals and commissioning.
Takeaway: Costs depend on capacity (TPA), technology (hydro vs. pyro metallurgy), and battery chemistry.
Compliance and EPR Obligations for Recyclers
EPR Certificates: Recyclers generate certificates based on the recovery of key metals. Producers purchase these to meet their compliance targets.
Annual & Quarterly Returns: Must be filed on CPCB’s portal; annual return due by June 30 every year.
Penalties for Non-Compliance: Non-registration or false reporting can lead to suspension, fines, and prosecution under the Environment Protection Act.
Takeaway: EPR compliance is not optional — it directly affects producer partnerships and business viability.
Haryana-Specific Opportunities for Battery Recycling
Haryana is not just a growing industrial state; it is strategically positioned to become one of the leading hubs for battery recycling in India. Each major city in Haryana presents a unique opportunity for recyclers, depending on the type of industries and waste streams available.
Gurugram & Faridabad – EV and Corporate Battery Demand These two NCR cities are at the heart of India’s electric mobility revolution. Gurugram is home to multinational corporations, IT parks, and a rising EV ownership base. Faridabad, on the other hand, is an established manufacturing zone with auto ancillaries, inverter battery users, and industrial battery waste. Together, they offer recyclers a steady supply of lithium-ion and lead-acid batteries.
Panipat & Karnal – Strong Industrial Base Panipat, known as the “Textile City,” has a large cluster of industrial units that rely heavily on backup power systems. Karnal, with its agricultural and food-processing industries, also generates substantial volumes of industrial batteries. Both cities are perfect for mid-scale recycling units that can process mixed streams of lead-acid and nickel-based batteries.
Hisar & Rohtak – Agro-Industrial Battery Streams Hisar is a growing center for steel, agro-processing, and machinery, while Rohtak has an increasing number of industrial clusters and educational hubs. These regions generate a mix of industrial and agricultural-use batteries, creating a strong demand for localized recycling facilities that cut down transportation costs.
Ambala – Electronics and Logistics Cluster Ambala is emerging as a hub for electronics, pharmaceuticals, and logistics. The city generates lithium-ion battery waste from medical devices, electronics, and logistics fleets using electric vehicles. This makes Ambala an excellent location for lithium-ion battery recycling plants, particularly dismantling and black-mass recovery units.
Takeaway: Haryana offers a diverse and scalable market for recyclers. From EV-centric cities like Gurugram and Faridabad to industrial towns like Panipat and Karnal, and from agro-industrial belts like Hisar and Rohtak to electronics-driven Ambala, entrepreneurs can select their niche and scale operations accordingly.
How Green Permits Can Help
At Green Permits Consulting, we provide end-to-end support for battery recycling plant setup in Haryana:
Site selection & DPR (Detailed Project Report) preparation.
Guidance on CTE/CTO, Hazardous Waste Authorization, and CPCB registration.
Compliance with Battery Waste Management Rules and 2025 Amendments.
Takeaway: Partnering with experts ensures a smooth process and zero compliance risk.
FAQs on Battery Recycling Plant Setup in Haryana
1. What licenses are required to start a battery recycling plant in Haryana?
You need Consent to Establish/Operate from HSPCB and a Recycler registration from CPCB.
2. How much investment is needed for a lithium-ion battery recycling plant?
Mid-sized lithium-ion recycling plants typically require ₹1.5–3 crore depending on technology and capacity.
3. Can one plant recycle both lead-acid and lithium batteries?
Yes, but it requires separate lines and higher compliance measures. It’s often best to start with one chemistry and expand later.
4. What penalties apply for operating without CPCB registration?
Unregistered recyclers risk suspension, fines, and legal action under the Environment Protection Act.
5. How long does CPCB take to approve recycler registration?
Generally, 15–30 working days, provided all documents are complete.
Conclusion
Battery recycling is one of the fastest-growing green industries in India, and Haryana is at the heart of this opportunity. With clear CPCB regulations, state-level support, and booming EV demand, businesses that set up recycling plants now will gain a strong advantage.
