How to Sell Ethanol to IOCL, BPCL & HPCL: Complete Supplier Guide for Distilleries

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When Karan Mehta, founder of Aarav BioFuels Pvt. Ltd., commissioned his 90 KLPD grain-based ethanol plant in 2024, he expected his first supply contract with an OMC to be straightforward. His team had the capacity, feedstock availability, and a fully automated distillery. But when IOCL rejected his first tender, the reason surprised him:
Incomplete compliance documents and outdated tank calibrations.

Within two weeks, he learned what most new distillery owners discover the hard way:
Selling ethanol to IOCL, BPCL, or HPCL requires more than plant capacity—it demands absolute compliance, correct documentation, and a precise understanding of OMC procurement procedures.

If you’re in the same journey as Aarav BioFuels, this guide simplifies the complex world of OMC ethanol procurement.

Why Selling Ethanol to OMCs is a Big Opportunity

India’s ethanol blending program has become one of the fastest growing sectors in the energy domain. The government’s push for cleaner fuels, stable pricing, and annual procurement through transparent tenders makes OMCs the most dependable buyers for distilleries.

Ethanol suppliers benefit from:

  • Guaranteed payment cycles
  • No price negotiation (rates fixed annually)
  • Predictable demand for every ESY
  • Long-term supply visibility
  • Priority for compliant and stable producers

This combination makes OMC supply one of the safest and most profitable revenue streams for ethanol manufacturers.

Understanding OMC Ethanol Procurement

OMCs float national-level tenders every Ethanol Supply Year (ESY), typically from November to October. These tenders specify depot-wise demand across India, supply conditions, QC norms, and transport requirements.

The procurement is decentralized but governed by the same rules. Each depot evaluates suppliers based on capability, distance, and compliance readiness.

Types of Ethanol Procured by OMCs

OMCs purchase multiple categories:

  • C-heavy ethanol
  • B-heavy ethanol
  • Sugarcane juice-based ethanol
  • Damaged food grain ethanol
  • Maize/grain-based ethanol
  • Second-generation (2G) ethanol

Each feedstock influences the eligible price and preferred allocation.

Why OMCs Are Strict

Ethanol is flammable, sensitive, and used directly as transport fuel blend. Ensuring the safety, quality, and uninterrupted supply is non-negotiable.
This is why documentation, plant compliance, and transportation standards are heavily scrutinized.

Eligibility Criteria to Sell Ethanol to IOCL, BPCL & HPCL

Introduction

Many ethanol plants assume that production capacity alone secures an OMC contract. In reality, OMC evaluation is more holistic—covering compliance, safety, infrastructure, and historical performance.

Key Eligibility Requirements

  • Valid distillery license from State Excise
  • Proof of commercial operations (commissioning report)
  • Adequate feedstock planning and procurement strategy
  • Minimum ethanol storage capacity as per expected supply
  • Fire safety NOC and PESO-compliant storage system
  • Pollution Control Board consents
  • Solid waste and spent wash management approvals
  • In-house or associated QC laboratory for testing
  • Legal status documentation (CIN, GST, PAN)
  • Commitment to consistent supply
  • No involvement in previous tender manipulation or blacklisting
  • Dedicated denaturant tank with metering system

Minimum Capacity Consideration

While even 30 KLPD plants qualify, larger plants (60–120 KLPD) tend to get higher depot allocations because they can handle larger logistics commitments.

Documents Required for Tender Participation & Approval

Introduction

Documentation is often the biggest reason behind tender rejections. OMCs verify every document meticulously to ensure safety and reliability.

Table 1 — Essential Documents to Supply Ethanol to OMCs

Category Document Required
Company PAN, GST, CIN, Certificate of Incorporation
Legal & Licensing Distillery license, State Excise permissions, Bonded warehouse license
Safety Fire NOC, PESO approval for storage tanks, Safety audit reports
Environment CTE, CTO, Hazardous waste authorization
Storage & Plant Storage tank drawings, calibration certificates, plant layout
Quality QC test reports, ethanol analysis results, denaturant documentation
Transport Approved tank truck list, transporter agreements
Financial CA-certified net worth, solvency certificate (optional)
Performance Past OMC supply records (if available)

Humanized Insight

Most new plants fail due to missing or expired CTE/CTO, or mismatch between declared and actual storage capacity.

Step-by-Step Process to Sell Ethanol to IOCL, BPCL & HPCL

Introduction

The process is structured but requires attention to detail. Following the sequence below significantly increases approval chances.

Step 1: Register on OMC Vendor Portals

Each OMC maintains its own registration portal. You must upload company details, compliance documents, plant capacity data, and approvals.

Approval may take anywhere between 1–4 weeks depending on document completeness.

Step 2: Identify Suitable Depots for Supply

Depots closer to the plant reduce freight cost and help in timely deliveries. Before bidding:

  • Assess distance
  • Check monthly demand
  • Ensure your logistics partner has adequate tankers

Plants typically supply within 200–500 km radius, but high-capacity producers often supply farther across states.

Step 3: Participate in the ESY Tender

OMCs release a nationwide tender with depot-wise requirements.

During bidding:

  • Select depots
  • Offer supply quantity
  • Submit complete documents
  • Pay EMD if applicable
  • Accept supply terms and QC norms

Your supply commitment must align with plant capacity and feedstock availability.

Step 4: Execution of Supply Agreement

If selected, you will sign:

  • Ethanol supply contract
  • Performance guarantee agreement
  • Indemnity and safety declarations
  • Transport and logistics compliance

The agreement becomes active for the entire ESY.

Step 5: Prepare Logistics & Transport

Transportation plays a crucial role in timely supply and QC consistency.

Tank trucks must meet:

  • Stainless-steel or specially lined interiors
  • Proper sealing and calibration
  • Flame arresters
  • Valid insurance

Transporters must have:

  • Skilled drivers
  • Updated vehicle fitness certificates
  • Route safety compliance

Step 6: Supply, QC Testing, and Acceptance

Each batch undergoes testing:

  • Ethanol strength (typically 99.6% or as specified)
  • Water percentage
  • Permanganate time
  • pH levels
  • Denaturant percentage
  • Methanol limits

If QC fails, the tanker is rejected, and the supplier bears return costs.

Step 7: Billing & Payment Release

OMCs provide reliable payment cycles. Once the depot accepts the ethanol:

  • Invoice is generated
  • Payment is processed in ~21 days
  • Direct credit to supplier account

This reliability is one of the biggest advantages of dealing with OMCs.

Ethanol Pricing Offered by OMCs

Introduction

Ethanol pricing is controlled centrally and updated annually. This ensures all producers get fair, uniform prices regardless of bidder identity.

Typical Price Range (Illustrative)

  • C-heavy ethanol: approx. ₹49 per litre
  • B-heavy ethanol: approx. ₹60 per litre
  • Juice/syrup-based ethanol: approx. ₹65 per litre
  • Damaged grain-based ethanol: approx. ₹53 per litre
  • Maize-based ethanol: approx. ₹56 per litre

Insight

Choosing the right feedstock balance can significantly affect overall profitability.

Depot Allocation & Supply Planning

Introduction

Strategic planning helps optimize freight cost and timely dispatch.

How Depot Allocation Works

  • OMC evaluates your plant capacity
  • Considers supply commitments
  • Reviews past performance
  • Checks logistical feasibility
  • Allocates depots accordingly

Best Practices

  • Bid for multiple depots
  • Maintain flexible tanker fleet
  • Plan weekly dispatch schedules
  • Maintain 7–10 days ethanol stock

Compliance Requirements for Distilleries Supplying Ethanol

Introduction

Compliance is essential. OMCs prioritize plants with flawless documentation and strong safety systems.

Key Areas of Compliance

  • Valid CTO/CTE
  • Fire safety systems (hydrants, extinguishers, alarms)
  • Spill control and containment systems
  • Alcohol storage norms under state excise
  • Hazardous waste disposal compliance
  • Daily stock registers and logbooks
  • Regular calibration of tanks and tankers
  • Strict QC documentation
  • Mandatory training for operational staff

Insight

Even a small deviation in safety equipment or expired permissions can lead to disqualification.

Common Reasons for Tender Rejection

Introduction

Many distilleries learn these lessons only after a rejection notice.

Frequent Rejection Causes

  • Expired fire NOC
  • Incorrect tank capacity documents
  • Missing denaturant tank approval
  • Mismatch between plant capacity and tender quantity
  • Pending compliance cases under pollution norms
  • QC lab not approved or under-equipped
  • Incomplete or inconsistent supporting documents

Plants must check all compliance conditions at least 30 days before tender season.

Business Risks & Penalties

Introduction

Ethanol supply to OMCs is profitable, but penalties can impact margin if systems are weak.

Key Risks

  • QC failure: consignment rejected and cost borne by supplier
  • Short supply: reduction in allocated quantity
  • Repeated defaults: blacklisting
  • Safety incidents: contract termination
  • Mis-declaration: legal action from OMC

Practical Insight

A dedicated compliance team or consultant reduces tender risk significantly.

Real-World Examples (Humanized)

Example 1: Fire NOC Delay

A distillery in Punjab secured a BPCL contract but couldn’t supply for six weeks because its fire NOC renewal was delayed. This led to supply loss and lower allocation the next ESY.

Example 2: Tanker Cleanliness Issue

A Telangana supplier faced repeated QC failures due to tanker contamination. After switching to dedicated ethanol-grade tankers, they achieved 100 percent acceptance.

Example 3: Storage Capacity Boost

A plant in Bihar increased storage from 1,200 KL to 2,800 KL. This helped them win contracts from multiple OMCs in the next ESY.

Best Practices to Succeed in OMC Ethanol Tenders

Introduction

These are the patterns observed in plants that consistently perform well.

Best Practices

  • Maintain all compliance certifications up to date
  • Conduct quarterly internal audits
  • Keep laboratory parameters aligned with OMC standards
  • Maintain dedicated transport vehicles
  • Record and analyze QC performance
  • Build strong relationships with depot officers
  • Maintain a buffer production stock
  • Track government price announcements early
  • Bid responsibly based on realistic supply capability

Conclusion

Selling ethanol to IOCL, BPCL, and HPCL is one of the most stable and scalable opportunities for distilleries. With predictable pricing, secure payments, and consistent demand, OMCs offer unmatched business reliability.

However, success requires:

  • Strong documentation
  • Safety and environmental compliance
  • QC consistency
  • Timely logistics
  • Tender strategy

Plants that invest early in compliance systems and tender readiness achieve higher allocations and long-term contracts.

For guidance on OMC registration, compliance, EPC approvals, and documentation:

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FAQs

You must register on the OMC vendor portals, participate in the annual ESY tender, meet safety and compliance requirements, and sign a supply agreement after selection.

Distillery license, excise permissions, fire NOC, PESO approvals, CTE/CTO, storage tank calibrations, QC test reports, company KYC, logistics documents, and financial certificates.

Yes, newly commissioned plants can bid if they have complete compliance certificates, operational readiness, and adequate storage & logistics arrangements.

Prices are fixed annually based on feedstock type (such as C-heavy, B-heavy, sugarcane juice, grain, or damaged grain ethanol) and remain uniform across India.

OMCs verify documents, plant capacity, safety compliance, storage infrastructure, QC readiness, and logistics capability before allocating depot-wise supply quantities.