E-Waste Recycling Plant Setup in Haryana

A few months ago in Gurugram, a mid-level IT service provider had a warehouse full of old laptops, CPUs, routers, and enterprise servers. When the management decided to upgrade their systems, they called several vendors for scrap disposal.
One recycler quoted nearly double the usual scrap rate because they were formally registered under the E-Waste Rules and could provide secure destruction certificates.

That day, the IT manager realised something unexpected:
formal recycling wasn’t just good for compliance — it had a premium market of its own.

The same opportunity exists for entrepreneurs across Haryana. This guide breaks down exactly how to enter and scale in this growing market.

E-waste Plant setup in Haryana

Haryana as a Fast-Growing E-Waste Recycling Hub

Haryana has matured into one of India’s most industrially diverse states, and this diversity directly translates to steady e-waste generation. Whether it is consumer electronics from heavily urbanised districts or industrial electronics from the automotive belt, the state produces constant recyclable streams.

Why Haryana Leads the Category

     

      • It is part of the NCR ecosystem, giving immediate access to bulk consumers.

      • The state hosts India’s major IT and telecom operations.

      • Manufacturing zones regularly phase out automation equipment, CNC systems, PCBs and power electronics.

      • The informal scrap market is transitioning to formal channels due to strict compliance norms.

    What This Means for New Recyclers

    The supply chain is large, dependable, and increasingly looking for legally compliant partners. Anyone entering the sector now benefits from both market demand and regulatory push.

    Best Locations: Gurugram, Faridabad, Manesar, Rohtak

    Choosing the right location is a strategic decision and directly affects logistics, supply partnerships, labour availability, and regulatory approval timelines.

    Gurugram

    Corporate hubs, IT parks, BPOs and large-scale data centres make this district ideal for recyclers focused on laptops, servers, telecom gear, AV equipment and storage devices.

    Faridabad

    A major automotive electronics manufacturing zone. Ideal for recyclers handling industrial PCBs, wiring harnesses, controllers, sensors, and hybrid components.

    Manesar

    Hosts a dense network of OEMs, MSMEs and electronics-heavy assembly units. Strong potential for B2B supply agreements.

    Rohtak & Sonipat

    These districts offer affordable industrial land, lower operational cost, and proximity to Delhi’s trading markets, making them suitable for scalable medium-sized plants.

    Industrial Recommendations

       

        • Prefer land inside HSIIDC-developed industrial zones.

        • Check zoning compatibility to avoid delays during CTE review.

        • Ensure easy access for trucks and e-waste pickup vehicles.

      Raw Material Procurement from IT & Auto Clusters

      E-waste recycling is a volume-driven business. A predictable and recurring flow of raw material ensures stable monthly revenue.

      Primary Raw Material Sources

         

          • Corporate IT asset upgrades

          • End-of-life industrial electronics from factories

          • AMC contractors

          • Data centres replacing server equipment

          • E-commerce warehouses handling returns and dead stock

          • Telecom companies phasing out older generation devices

          • Schools, hospitals, and institutions upgrading electronic infrastructure

        Procurement Strategy for Consistent Supply

           

            • Offer annual buyback contracts to corporates.

            • Provide secure data wiping and destruction services as value-adds.

            • Build relationships with bulk scrap aggregators who handle categories like PCBs, cables, and components.

            • Maintain a transparent pricing model to attract steady monthly loads.

          Business Insight

          The biggest advantage in Haryana is the presence of bulk generators within a 50–70 km radius. This lowers transport cost and increases profitability per tonne.

          Licenses Required: CTE, CTO, EPR Registration

          Understanding the licensing framework is essential for starting operations without delays. Haryana follows the national regulatory structure under the E-Waste Management Rules.

          Consent to Establish (CTE)

          Applied before setting up infrastructure.
          The pollution control board evaluates:

             

              • Site suitability

              • Proposed machinery

              • Waste handling plan

              • Pollution control systems

              • Storage layout

            Approval allows installation of your plant but not operation yet.

            Consent to Operate (CTO)

            Granted after the plant is ready.
            Inspectors verify:

               

                • Machinery installation

                • Pollution control devices

                • Ventilation and dust extraction

                • Worker safety measures

                • Hazardous waste storage room

                • Fire safety arrangements

              A CTO is mandatory before taking in any e-waste.

              E-Waste Recycler Registration (CPCB Portal)

              Essential for legal recycling and for issuing recycling certificates to producers and refurbishers.

              Key data required includes:

                 

                  • Company details

                  • Plant photographs with geo-tag

                  • Machinery list

                  • Pollution control compliance

                  • Valid CTO

                  • Storage and processing capacity

                Quarterly returns must be filed to maintain active status.

                Hazardous Waste Authorization

                Industrial e-waste contains heavy metals and must be handled according to hazardous waste norms.

                Additional Registrations

                   

                    • Factory license

                    • MSME registration

                    • Trade license

                    • Labour compliance documentation

                  Machinery, Line Setup & ROI Estimation

                  Machinery depends on the scale of your plant. A typical plant has two critical zones: dismantling and mechanical segregation.

                  Core Machinery Components

                     

                      • Conveyor-fed dismantling line

                      • Shredder or granulator

                      • Magnetic separator

                      • Eddy current separator

                      • Dust control units

                      • PCB-specific separation units (optional upgrade)

                      • Weighbridge or weighing scale

                      • Fire suppression equipment

                    Manpower Structure

                       

                        • Skilled dismantlers

                        • Sorting operators

                        • Supervisors

                        • Safety officer

                        • Storekeeping staff

                        • Compliance and documentation staff

                      Cost Breakdown

                      Smaller plants focus on manual dismantling, while larger plants invest in mechanised separation.

                      Plant Size CAPEX Range Typical Output Best Location
                      1 TPD ₹35–55 lakh Basic dismantling Rohtak / Sonipat
                      3 TPD ₹1.2–1.8 crore Semi-automatic Faridabad / Manesar
                      5 TPD ₹2–3.5 crore Advanced lines Gurugram / NCR belt

                      Profitability

                      Revenue is generated by selling recovered fractions such as:

                         

                          • Copper

                          • Aluminium

                          • Plastics

                          • PCBs

                          • Storage media

                          • Reusable components

                        Efficient recyclers in Haryana usually achieve breakeven within 18–28 months, especially when they tap into corporate supply chains.

                        Haryana Industrial Policy Incentives

                        Haryana’s industrial policies support recycling because it is a priority “green industry.”

                        Notable Incentives

                           

                            • Capital investment subsidy for machinery

                            • Interest reimbursement for term loans

                            • Power tariff concessions in select zones

                            • Stamp duty reimbursement

                            • Exemption from certain local taxes under MSME support

                            • Assistance through schemes promoting clean manufacturing

                          How This Helps

                          By reducing upfront financial burden, these incentives improve project IRR and shorten the breakeven timeline significantly.

                          Market Opportunities in IT, Auto & Industrial Electronics

                          EPR laws have transformed recycling from an optional activity into a structured, compliance-driven requirement.

                          Demand Drivers

                             

                              • Producers must fulfil annual EPR targets.

                              • Corporates require documentation for internal audits.

                              • Industrial units prefer authorised recyclers for liability protection.

                            Revenue Diversification

                               

                                • Selling metals from dismantled PCBs

                                • Data destruction services

                                • Buyback agreements with enterprises

                                • Refurbishment and resale of usable components

                                • Partnerships with dismantlers who supply semi-processed fractions

                              Scaling Opportunities

                              Recyclers with clean compliance records often receive long-term volume commitments from large companies, creating predictable revenue streams.

                              Pollution Norms, Wastewater & Hazardous Rules

                              Recycling plants must demonstrate environmental responsibility at every stage.

                              Key Compliance Areas

                                 

                                  • Maintain dedicated storage areas for hazardous fractions

                                  • Document inward and outward movement of e-waste

                                  • Install dust extraction to protect workers

                                  • Maintain air emissions within permitted limits

                                  • Ensure proper PPE use and regular worker training

                                  • Maintain spill kits, fire extinguishers, and first-aid facilities

                                  • File quarterly and annual reports on time

                                Operational Risks

                                Non-compliance can lead to:

                                   

                                    • Immediate suspension of operations

                                    • Penalties under environmental laws

                                    • Loss of clients and corporate partnerships

                                  Action Plan for Establishing a Plant — Practical Blueprint

                                  1. Feasibility & Market Assessment

                                  Study volumes in Gurugram, Faridabad, Manesar, and nearby NCR regions.
                                  Map competitors and identify supply gaps.

                                  2. Choose a Suitable Industrial Plot

                                  Prioritise locations with:

                                     

                                      • Industrial zoning

                                      • Easy vehicle access

                                      • Available utilities

                                      • Compliance-friendly layout options

                                    3. Prepare Detailed Engineering & Pollution Control Plans

                                    Include flow diagrams, capacity details, and safety mechanisms.

                                    4. Apply for CTE

                                    Submit all technical, structural and pollution documents for approval.

                                    5. Set Up Machinery & Infrastructure

                                    Ensure layout adheres to approved plan.

                                    6. Obtain CTO & Hazardous Authorization

                                    This validates your plant’s operational readiness.

                                    7. Register as Recycler on CPCB’s EPR Portal

                                    Complete all portal entries carefully, including:

                                       

                                        • Geo-tagged images

                                        • Machinery capacity

                                        • Storage details

                                        • Compliance declarations

                                      8. File Quarterly Returns After Starting Operations

                                      Maintain clean, accurate data to avoid penalties.

                                      9. Build Supply Partnerships

                                      Offer collection, destruction certificates, and competitive rates to corporates, AMCs, institutions and aggregators.

                                      Haryana’s Annual E-Waste Potential

                                      Sector Estimated Volume (Tonnes/Year)
                                      IT & BPO 18,000–22,000
                                      Auto & Industrial Manufacturing 12,000–15,000
                                      Telecom 4,000–5,000
                                      Households 6,000–8,000

                                      Business Insight: This volume can support dozens of sustainable recycling operations.

                                      Approval & Compliance Timeline

                                      Requirement Expected Time
                                      CTE Approval 30–45 days
                                      CTO Approval 45–60 days
                                      CPCB Recycler Registration 15 working days
                                      Quarterly Returns Every 3 months

                                      Conclusion

                                      Haryana offers one of India’s most favourable ecosystems for e-waste recycling.
                                      With a strong supply base, supportive industrial policies, and rising EPR-driven demand, entrepreneurs who enter now can build highly profitable and future-ready recycling units.

                                      Clear compliance, proper licensing, and professional plant setup are the pillars of long-term success.

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                                      FAQs

                                      By securing industrial land, applying for CTE and CTO, obtaining CPCB recycler registration, installing machinery, and building supply partnerships.

                                      You need Consent to Establish, Consent to Operate, Hazardous Waste Authorization, and E-Waste Recycler Registration on the CPCB portal.

                                      Small units start around ₹35–55 lakh, while semi-automatic plants may require ₹1.2–1.8 crore depending on capacity and machinery.

                                      Gurugram, Manesar, Faridabad, Sonipat, and Rohtak offer strong supply chains, better connectivity, and easier licensing.

                                      By selling recovered metals like copper and aluminium, processing PCBs, providing destruction certificates, and offering corporate buyback services.